Bimetallic Connections inDuo Al and ELPA

Photovoltaic Solar Installation in Toledo (Spain)

At KLK Electro Materials, we proudly highlight our contribution to a photovoltaic substation in Toledo, where we completed more than 100 Bimetallic Grounding Connections Photovoltaics  between aluminum and copper cables. This project demonstrates how our exothermic welding solutions with inDuo Al and various KLKweld LSvip Kits provide safe, durable, and efficient connections in electrical installations.

Photovoltaic Solar Installation Toledo | KLK WELD
Photovoltaic Solar Installation Toledo | KLK WELD

Project Context and Challenges

In the photovoltaic substation, the challenge arose of combining bimetallic materials to maximize safety and functionality. While copper is ideal for buried sections due to its corrosion resistance, aluminum is used in exposed areas for its lower economic value, thereby reducing the risk of theft.

However, the differences in the properties of these materials present technical challenges, such as galvanic corrosion. Thanks to the advanced technologies of KLK Electro Materials, these issues were effectively resolved.

Bimetallic Connections inDuo Al and KLKweld | Photovoltaics
Bimetallic Connections inDuo Al and KLKweld | Photovoltaics
Bimetallic Connections inDuo Al and KLKweld | Photovoltaics
Photovoltaic Solar Installation Toledo | KLK WELD

Our KLK Solution: inDuo Al and KLKweld

To ensure reliable and durable connections, we implemented two complementary technologies: inDuo Al, ideal for aluminum welding, and KLK exothermic welding kits, designed for copper connections. Both solutions were combined to overcome technical challenges and ensure optimal performance.

How inDuo Al Works

The inDuo Al procedure uses an exothermic mixture that creates perfect molecular bonds. Its advantages include:

  • High mechanical strength and electrical conductivity.
  • Protection against corrosion, thanks to the uniform nature of the weld.
  • A fast, clean, and efficient process, ideal for field applications.

How Exothermic Connections Works

The KLKweld LsVIP technology ensures secure connections with low electrical resistivity. This method preserves the integrity of materials by minimizing thermal impact during the process, ensuring the durability and reliability of the connections. It is also the safest method on the market, eliminating particle expulsion during the reaction thanks to the LsVIP closure.

Photovoltaic Solar Installation Toledo | KLK INDUO
Photovoltaic Solar Installation Toledo | KLK INDUO
Photovoltaic Solar Installation Toledo | KLK WELD
Photovoltaic Solar Installation Toledo | KLK WELD

Benefits of These Solutions

InDuo Al, ideal for aluminum welding, and KLK weld, designed for copper connections.

High Electrical Conductivity

Both technologies ensure connections with electrical resistances below 10⁻⁵ Ω, ideal for grounding systems.

Corrosion Resistance

The inDuo Al procedure protects against corrosion in demanding environments, extending the lifespan of connections.

Regulatory Compliance

Our solutions meet and exceed international quality and safety standards for electrical installations.

Theft Prevention

The strategic use of aluminum in exposed parts significantly reduces the risk of economic losses.

Bimetallic Connections inDuo Al and KLKweld | Photovoltaics
Photovoltaic Solar Installation Toledo | KLK InDUO AL

Conclusion

KLK Renewables: Solutions for Renewable Energy

At KLK Electro Materials, we take a step forward toward sustainability with our specialized KLK Renewables line. This project in Toledo reflects our commitment to advanced solutions for renewable energy.

  • Solar Plants: We provide efficient connection and grounding systems for photovoltaic installations.
  • Wind Farms: We ensure power quality with systems that optimize stability and reliability through power resistors.

KLK Renewables reaffirms our vision of a sustainable future with products that maximize efficiency and safety in renewable projects. Interested? Contact our team to learn about all our specialized solutions for unique connections here

Frequently Asked Questions

It is a chemical process that uses an exothermic reaction to melt and permanently bond metals, creating strong and durable connections.
Copper is ideal for buried areas due to its corrosion resistance, while aluminum is more economical and practical for exposed areas.
Yes, it is possible to connect an aluminum cable to copper and then to a steel structure, provided the appropriate methods are used to prevent issues such as galvanic corrosion. In this case, exothermic welding technologies like inDuo Al for aluminum-copper and a KLKweld mold for copper-steel connections are ideal.
It is essential to avoid direct contact between aluminum and copper due to the risk of galvanic corrosion. It is recommended to:

  1. Use the bolt provided in Elpa 12 to separate the materials.
  2. Apply exothermic welding techniques to ensure a perfect molecular bond.
  3. Protect the connections with coatings or sealants to prevent exposure to moisture.

Yes, the inDuo Al and ELPA procedures comply with international standards such as IEC and IEEE, ensuring safety, quality, and durability in every installation.

With the growth of renewable energy, such as wind and solar farms, connections must withstand harsh weather conditions while maintaining optimal performance. At KLK, we design customized molds to ensure connections retain their performance in adverse outdoor conditions.

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